The result is a clean, uniform engraving that can be used to create intricate patterns and text. From shop CoscomArtSupplies. With a laser beam, worries of distortion or warping disappear thanks to the flexible application of the laser foam-cutting machine. Styrofoam™ is a closed-cell extruded polystyrene foam manufactured by The Dow Chemical Company. CNC Laser cut and fast turnaround times. This soft but firm foam can be easily laser cut with ZMorph VX and has many practical applications, which we’ll cover in the next section of this article. eurolaser has tested the following Inducon® variants for their laser cutting ability: INDUCON® S90Suitability for laser cutting: excellently suitable, INDUCON® S230Suitability for laser cutting: excellently suitable, INDUCON® S400Suitability for laser cutting: excellently suitable, INDUCON® SPPI 80Suitability for laser cutting: excellently suitable, INDUCON® TH300Suitability for laser cutting: excellently suitable, TG-TS30Suitability for laser cutting: excellently suitable. Do you have any questions? Attach the Laser PRO toolheadto your machine and we’ll teach you what you can do with EVA. Not only can it reproduce highly intricate designs and patterns, but it can also be used with all types of foam materials. You can also choose from long service life, easy to operate, and multifunctional laser cut styrofoam, as well as from hotels, home use, and manufacturing plant laser cut styrofoam, and whether laser cut styrofoam is 1 year, 1.5 years, or 2 years. Custom Foam Inserts | Laser Cut Foam: Today we're laser cutting foam to create foam inserts for our industrial tools. Today’s foam market consists of a multitude of different materials for a wide range of applications. Hotline Whether you’re working with soft polyurethane or firmer foam like polystyrene, your laser cutter should be able to provide good results by just tweaking the settings. These custom mat foam inserts are made from polyethylene foam (PE foam or PEF), which are laser friendly to cut and engrave. For metal based foams, a Fiber laser is most effective. Can I also cut at a slant with the laser? © 2020 Universal Laser Systems, Inc. All rights reserved. We'll take care of all the hassle involved and work closely with you to ensure that we're offering the best solution for your setup and your specific hard case. Laser engraving of foam core board ablates the cardstock surface exposing the polystyrene foam underneath. Foam is used for suitcase inserts or padding, and for seals. And the heat of co2 laser will seal the edge when cutting and engraving so the edge is clean and smooth which you do not have to reprocess it. We use large format industrial laser cutting machines that are extremely precise with up to .001” tolerance. Orion Motor Tech 40W CO2 Laser Engraving Cutting Machine is a n excellent workstation and one that directly competes with every other Orion laser cutter on this list. Cutting foam for organizing tools - often called "tool shadowing" - is fast becoming a very popular laser application. Foams made of polyester (PES), polyethylene (PE) or polyurethane (PUR) are well suited for laser cutting, laser engraving and laser marking. Laser Cut Foam Inserts for Tool Boxes: This is my first Instructable. We use laser cutting machines to cut your foam. Due to its special properties, Inducon® is mainly used in the automotive industry as well es in Automation and logistics. Although the cutting process is highly automated, there are a few steps which require attention and time prior to the cutting. © 2015 - 2019 eurolaser GmbH. Inducon® in laser test Laser Cutting of compression foam. As a result, I've been carrying a lot of cutting and measuring tools back and forth from home. Laser cutting of foam is actually a very rare form of foam conversion (most case inserts and packaging are manufactured using die cutting, CNC Routing or waterjet processes). Laser cutting of foam core board with a CO 2 laser produces a clean color-free concave edge where the foam retracts slightly from the edge, leaving the cardstock unaffected. Recently, we’ve seen foam become a more popular and in-demand material for laser processing, especially for tool shadowing. The unique composition and pore structure create unique material properties that are of great use for various industries. Creative applications, such as souvenirs and photo frames, are also a great use for laser-cut foam. The black foam you’re looking at is a material called EVA. The result is a clean, uniform engraving that can be used to create intricate patterns and text. Whether it comes in rolls or large sheets, Kern lasers make quick work out of processing foam. Lint-free, dust-free, clean and sealed cut edges, Tool wear is very low - a knife causes increased use of material compared to laser cutting and wear would become increasingly uneconomical, No reworking of the edges with other Tools necessary, Engravable - Markings can be applied directly in one single step, Cost reduction - further processing possible without additional testing. A laser beam is the ideal tool for cutting foam. Inducon® is a compression foam from the German Company Mayser. It acts, for example, as a spacer, has an anti-slip effect, acts as a seal, filter or fluid Reservoir, can be found in car interiors or serves as a carrier for adhesive tape. This characteristic can vary depending on the material thickness. Best Laser Cutter and Engraving Machine Under $500 1. A laser foam-cutter fitted with a filter system will not emit carbon dioxide into the air. Ll teach you what you can do with eva also a great for... 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